Volumetric Filling Machine For Sauces and Condiments
The filling machine for sauces and condiments is designed for precise filling of thick and semi-viscous products like chili sauce, garlic sauce, and dressings. It combines advanced mechanical, electronic, and pneumatic systems to ensure stable performance and easy operation.
Made of SUS304 stainless steel and compliant with CE standards, it meets food-grade hygiene requirements and offers long-term reliability. An optional heating and mixing system keeps sauces uniform and prevents clogging during filling.
With a fully enclosed structure and volumetric filling technology, the machine ensures hygienic, efficient, and accurate production—making it an ideal solution for modern sauce packaging lines.
Main Features
1.Variable Frequency Speed Control:
Adjustable operating speed to match different production needs, with customizable machine length for flexible layout integration.
2.SUS304 Stainless Steel Structure:
Made from high-quality stainless steel for durability, hygienic performance, easy adjustment, and safe operation.
3.High-Accuracy Piston Filling:
Ensures precise and consistent filling volumes, improving overall production reliability.
4.Anti-Drip Sealing System:
Equipped with imported sealing components to prevent leakage and keep the working area clean.
5.Mixing Tank with Easy Cleaning:
Integrated material tank with stirring function and independent pipeline cleaning system for smooth flow and convenient maintenance.
6.Photoelectric Bottle Detection:
Filling only activates when bottles are detected, preventing waste and ensuring efficient operation.
7.User-Friendly Touchscreen Interface:
Multi-language color touchscreen allows easy parameter setting, monitoring, and operation.
Product Parameters
| Model |
NP-VF |
| Heads |
2 |
4 |
6 |
8 |
10 |
12 |
16 |
Capacity
Based on 500ml |
12-14BPM |
24-28BPM |
36-42BPM |
48-56BPM |
60-70BPM |
70-80BPM |
80-100BPM |
| Range |
100-500ml,100-1000ml,1000-5000ml |
| Air pressure |
0.6MPa |
| Accuracy |
±0.1-0.3% |
| Power |
220VAC/ SINGLE PHASE /1500W |
220VAC/ SINGLE PHASE/ 3000W |
Application
Shut off Filling Head Anti Silk
1.Automatic shut-off filling nozzles to prevent stringing (sauce tailing)
2.Equipped with a drip tray to keep the workspace clean
3.High filling accuracy for consistent results
4.Diving nozzle design reduces bubbles in bottles and jars
5.Durable 304 stainless steel construction
6.Food-grade O-rings and seals ensure safety and hygiene
7.Filling head with optional heating system for improved flowability
ESG Valve
1.Quick-disassembly three-way connectors for easy maintenance and cleaning
2.ESG long-life valves ensure durable and high-performance operation
3.Precision ESG valve design provides stable and accurate shut-off
4.Suitable for a wide range of liquids, from low to high viscosity
Hygienic design with no dead corners, ideal for food applications and easy to clean
No Dead Corner Top Tank
1.Top tank with round or semi-round design, eliminating dead corners for easier cleaning
2.Double-jacket hopper with integrated heating system
3.Optional mixing system for uniform product consistency
4.Optional CIP (Clean-in-Place) system for efficient cleaning
5.Constructed from 304 stainless steel, with 316 stainless steel available as an option
High-Quality Hose with Heating System
1.High pressure resistance: SUS316 reinforced coil and reinforced structure ensure excellent shape retention for both pressure and vacuum conveying
2.High temperature resistance: Suitable for fluids up to 150°C, and can support high-temperature cleaning applications under specific conditions
3.Designed for durability and reliable performance in food-grade processing environments
Automatic Piston Take-off System
1.Automatic piston removal system eliminates manual handling and simplifies cleaning
2.Double-jacket heating design ensures stable temperature control for sauce applications
After-Sales Service
1.Installation:
Professional technicians provide on-site installation, ensuring smooth and efficient setup.
2.Training:
Comprehensive training is available at your factory or ours, helping operators and engineers achieve optimal performance.
3.Warranty:
One-year warranty with timely repairs, spare parts support, and reliable troubleshooting.
4.Consultation:
Free expert consultation, including customized solutions and CAD layout design.
5.Technical Support:
24/7 assistance via phone or email for fast and effective support.
6.Spare Parts:
Essential spare parts are included, with additional high-quality components available anytime.
FAQ about Filling Machine For Sauces And Condiments
1.Can the machine be connected to other equipment to form a production line?
Yes, it can be easily integrated into a complete production line, including:
Upstream equipment:
Automatic bottle unscrambler, empty bottle sterilizer
Downstream equipment:
Automatic capping machine, induction sealing machine, labeling machine, inkjet printer, and carton packing machine
This ensures a fully automated and efficient packaging process.
2.Does it support quick switching between different bottle types?
Yes, the machine supports different bottle sizes thanks to its modular design. Required adjustments include:
Filling nozzle height
Bottle holding clamps
Conveyor width and guide rails
An optional electric height adjustment system with HMI one-touch recipe memory is available for faster and more convenient changeovers.
3.Inconsistent filling volume?
Possible Causes:
Air trapped in the sauce — use vacuum degassing or allow the product to settle before filling
Particles blocking the valve — disassemble and clean the anti-clog valve
Worn piston seal — replace the sealing ring to restore accuracy
Temperature fluctuations — inspect and stabilize the heating system
These checks help ensure stable and accurate filling performance.
